Selective Laser Sintering (SLS)

Selective Laser Sintering (SLS) is another additive manufacturing (3D printing) technique, but it’s quite different from stereolithography in terms of materials and process.

How Selective Laser Sintering Works:

1. Powder Bed: A thin layer of thermoplastic powder (like nylon or TPU) is spread over a build platform.

2. Laser Sintering:

  • A high-powered laser selectively fuses (sinters) the powder particles together based on the 3D model’s cross-section.
  • Only the areas corresponding to the part are sintered; the rest of the powder remains loose.

3. Layer-by-Layer:

  • After each layer is fused, the platform lowers slightly, and a new layer of powder is spread on top.
  • The process repeats until the full object is printed.

4. Cooling & Cleaning:

  • The build cools down inside the powder bed to prevent warping.
  • The object is then excavated from the surrounding unsintered powder, which can often be reused.

Key Features:

  • No support structures needed – unsintered powder supports the part during printing.
  • Ideal for functional parts, prototypes, and low-volume production.
  • Common materials: Nylon (PA12), glass-filled nylon, flexible TPU, composites.